We’ve just returned from an incredible journey covering the Haven conference in Atlanta, filled with inspiration, new connections, and plenty of design ideas. Our road trip home was just as eventful, packed with visits to awesome houses, a fun thrift store tour with Katie B, and even hosting an impromptu backyard wedding for Clara and Will! While the details of our ATL adventures warrant a dedicated post, we couldn’t wait to share a project we snuck in before heading south: the exciting beginnings of a custom headboard for our recently rearranged master bedroom.
For those familiar with “Ed the Bed,” our beloved platform bed, you’ll know he recently underwent a transformation. We officially removed his posts to achieve a cleaner, more contemporary look. With the posts gone, our attention immediately turned to adding a headboard that would redefine his presence in the room. As many of you saw in Sherry’s Photoshop mock-up last week, our vision included not only a stunning new headboard but also darker floors and an updated dresser to create a cohesive and sophisticated space.

Embracing Comfort: The Allure of an Upholstered Headboard
When it came to choosing the material for Ed’s new headboard, comfort was paramount. We actively sought an upholstered design over options like wood, tin, woven materials, stenciled patterns, or painted surfaces. Why upholstered, you ask? Simple: we desired something plush and inviting to lean back on, especially since we’ve developed a habit of doing a decent amount of reading in bed lately. The new room arrangement, while cozier, still felt like it lacked a certain “softness.” Our first house’s bedroom, with its two curtained nooks flanking the bed, had spoiled us with an abundance of fabric and texture. Perhaps we’re simply “fabric-starved” individuals longing to infuse more warmth and luxury into our personal sanctuary.
An upholstered headboard offers numerous benefits beyond just aesthetics. It provides excellent back support, making those late-night reading sessions or morning coffees in bed infinitely more comfortable. Fabric also adds an immediate layer of visual softness and can even contribute to sound dampening, creating a more serene and intimate atmosphere in the bedroom. We envisioned a headboard that would not only look beautiful but also elevate the overall functionality and comfort of our space, transforming the bed into a true focal point of relaxation and style.
Innovative Design: Crafting a Seamless Look Around Existing Posts
For this particular headboard project, we decided to deviate from our usual stretched canvas upholstery technique. The unique challenge presented by Ed’s existing headboard structure, even after removing the taller posts, required a more custom approach. Our goal was to completely conceal what remained of the original posts, creating a seamless and integrated look for the new upholstered headboard. After some brainstorming, we devised a quick, clever plan: use plywood as the main structure, complemented by 1 x 3-inch boards that would strategically wrap around the vestiges of the old posts, effectively hiding them from view.
This approach allowed us to create a robust and stable base for the upholstery while simultaneously solving the design challenge. The plywood would provide the necessary rigidity and surface area for batting and fabric, while the 1x3s would act as discreet extensions, ensuring that once upholstered, the headboard would appear as one continuous, substantial piece. Imagine those Photoshopped blue blocks in the image below as sturdy wood pieces – that’s precisely how they’d integrate into the final design, providing a clean, finished edge rather than revealing any remnants of the old bed frame.

A Home Depot Adventure: Sourcing Materials with a Little Helper
Our journey to bring this headboard to life began, as many great DIY projects do, at Home Depot. Clara, our enthusiastic little helper, was quite the trooper! While she was simultaneously mesmerized and a little terrified by the powerful big saw used to cut our lumber, her presence certainly added an extra layer of charm to the trip. We carefully selected a piece of 5/8-inch plywood, knowing its thickness would provide the perfect balance of durability and workability for an upholstered piece. Our initial measurement was for a 65 x 36-inch panel, but a practical consideration quickly arose.
Fitting a large sheet of plywood into the trunk of our modest Altima car proved to be quite the logistical puzzle. Thankfully, the helpful staff at Home Depot offered a simple solution: they expertly sliced the plywood down the middle, creating two manageable pieces that easily fit into our car. This small modification made transportation a breeze and even allowed Clara to contribute by helping push the cart towards checkout. The total cost for this essential stage of our project was incredibly budget-friendly: just $22 for the plywood and two 1 x 3-inch whitewood boards. It’s moments like these that highlight the accessibility and affordability of DIY home improvements.

Assembling the Foundation: Laying Out the Blueprint
Back at home, with our materials neatly laid out, it was time to visualize and begin the assembly process. Seeing all the pieces together truly brought our plan to life and helped confirm our design strategy. The centerpiece was, of course, the two halves of our plywood panel, which would form the main body of the headboard. To account for the necessary cut we made for transport, we planned to use two strategically placed brace pieces across the middle. These not only reconnected the two plywood sections but also added significant structural integrity to the entire frame.
The ingenuity of our design lay in the two smaller 1×3-inch boards destined for the sides. These pieces were specifically cut and positioned to wrap around what remained of Ed’s original bed posts. Their purpose was simple yet critical: to completely obscure the posts from view once the headboard was upholstered. This detail was crucial for achieving the clean, continuous aesthetic we were aiming for, ensuring that the finished product would look like a custom-built, integrated part of the bed rather than an add-on.

Bringing the Pieces Together: A Sturdy Construction
With the plan in place, assembly commenced. For attaching the crucial side pieces – those designed to wrap around and conceal the bed posts – I relied on my trusty Kreg Jig. This tool is invaluable for creating strong, hidden pocket-hole joints, ensuring a clean finish and robust connection without visible screws on the front. This method was essential for the visible edges of the headboard that would eventually be upholstered.
For the brace pieces spanning the middle of the plywood, which were purely for structural support and would be completely hidden, I opted for a more straightforward approach. A few spare screws driven directly into them provided ample strength and stability, securely joining the two plywood halves. The process was efficient, focusing on creating a solid and durable frame that would withstand the test of time and provide a perfect foundation for the layers of batting and fabric to come.

Here you can see the headboard frame fully assembled. It’s important to note, if it wasn’t already obvious, that this is the backside of the headboard, which will face the wall. This perspective clearly shows the structural integrity and how the various pieces come together to form the complete foundation.

The Crucial Fit Test: Why Proportions Matter
Upon completing the assembly, I was ready to declare Ed’s headboard (or perhaps the “Ed-board”?) ready for upholstery. My work felt done. However, Sherry, with her keen eye for design and invaluable wisdom, suggested a crucial step: bring the frame into the room and test its fit before we started covering it with batting and fabric. And what a “smart cookie” she was! This seemingly small step saved us a significant amount of potential rework and frustration.
The headboard indeed fit perfectly side to side. But once it was in place, we realized something critical: it looked a bit taller than we had initially envisioned. In person, it felt somewhat top-heavy, throwing off the proportions of the bed and the room. The aesthetic balance was off. We quickly agreed that a slightly lower rise would integrate much better with the modern, clean lines of Ed the Bed and create a more harmonious overall look for the bedroom.

Refining the Design: A Precise Adjustment
The decision to adjust the height led to a bit of a debate, as is common in any creative project. We experimented by holding up sheets of paper, standing across the room to block off different lengths from the top, visualizing the impact of each adjustment. After careful consideration, we collectively decided to lop off about 5 inches from the top. Poor Ed – first his posts were chopped, and now a bit more! But this was a necessary step for achieving the perfect proportion.
To make this precise cut on the already assembled frame, I opted to use a circular saw. This allowed me to cut the entire top edge uniformly without the need to disassemble all the pieces and cut them separately on my table saw, saving a tremendous amount of time and effort. It’s a testament to the flexibility and adaptability often required in DIY projects; sometimes, the plan needs to evolve for the best outcome. The result was a headboard that felt perfectly scaled to the bed and the room.

Achieving Aesthetic Harmony: The Final Fit
With the height adjusted, the headboard was brought back into position, and the difference was immediately apparent. It looked much, much better. Ed the Bed is inherently a modern bed with nice, clean lines, and anything taller just felt architecturally “off” in person – a little too traditional or high-flying for the aesthetic we were cultivating. The reduced height now perfectly complements the bed’s contemporary design, creating a sense of balance and sophistication.
Furthermore, this adjusted height leaves ample room above the headboard, allowing us to hang something there, perhaps a piece of art or a decorative mirror. This strategy is key to breaking up the wall space and adding what Sherry affectionately calls “layered bedroom ambiance.” Layering various elements on the wall and incorporating different textures is crucial for creating a warm, inviting, and visually rich bedroom environment. This headboard, now perfectly proportioned, serves as an ideal canvas for these future design elements.

A Closer Look: The Seamless Integration
If that Photoshopped headboard-building-plan picture at the beginning of the post still leaves you a bit confused about how everything comes together, perhaps this close-up of the side will help clarify things. The magic truly lies in that clever piece of 1 x 3-inch whitewood. It doesn’t just butt up against the old bed post; it specifically curls around the side, extending just enough to completely hide the post from view.
This subtle but crucial design element ensures that once the headboard is fully upholstered with batting and fabric, it will present a seamless, solid, and even “fatter-looking” profile. There will be no awkward gaps or visible remnants of the original white posts peeking out from behind the new fabric. Instead, it will look like one continuous, custom-built piece, adding a refined and polished finish to the entire bed. It’s all about those thoughtful details that transform a good DIY project into a great one.

A Glimpse of the Fabric: The Finishing Touch
Sherry will be covering the actual upholstery process in detail in an upcoming post – we took far too many pictures that still need to be uploaded and organized for her to write up all those specifics! But I promised her I’d give you all a sneak peek of the beautiful fabric we carefully selected for this project. We opted for a more free-form botanical print, moving away from rigid geometrics for this particular space. This choice was deliberate: the botanical pattern picks up the vibrant turquoise tones present in our bedroom rug, creating a cohesive color palette without competing with the rug’s own pattern. It’s a nice mix of light-and-airy, organic shapes contrasted with the more structured, “mathy-and-shape-riddled” elements of the rug.
While the fabric and rug might look a little crazy touching each other in the picture below, rest assured that in reality, the headboard will be on a different plane than the rug (the wall versus the floor). This spatial separation means they won’t be “all up in each other’s area,” allowing each pattern to breathe and contribute uniquely to the room’s aesthetic. The fabric is soft, inviting, and adds a much-needed layer of texture and visual interest to the bed, promising a truly luxurious and personalized finish.

Lessons Learned: The Value of a Test Fit
As I reach the end of this post, I’m not entirely sure our headboard project qualifies as a grand “adventure,” but don’t tell Clara that! To her, surviving the loud, “scary scary saw” at Home Depot and getting to push the shopping cart around was about as exciting as it gets (though eight and a half hours in the car with her today might just add up to something truly “exciting” in retrospect!). For me, the real adventure, or perhaps more accurately, the potential nightmare averted, came from Sherry’s brilliant suggestion to test-fit the headboard before committing to upholstery.
This leads directly to my “Tip Numero Uno” for any DIY enthusiast: *always* hold up your project wherever it’s going to go and critically assess if the proportions look right before moving onto permanent steps like painting, finishing, or, in our case, shooting hundreds of staples into fabric. If it’s a headboard, be sure to place all your bed pillows in position, as they can obscure a significant portion of the headboard and make a substantial difference to how the final piece is perceived. This simple step can save you immense time, materials, and frustration in the long run.
What did you all do this past weekend? Any road-tripping adventures with a dog and a toddler? Or perhaps you’re fellow headboard adventurers with your own tales of triumphant DIY and valuable lessons learned? We’d love to hear about your projects and insights in the comments below!